Battery Energy Storage Systems; Electrification; Power Electronics; System Definitions & Glossary; A to Z; Battery Module: Manufacturing, Assembly and Test Process Flow. January 15, 2023
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AI Customer ServiceBattery Module: Manufacturing, Assembly and Test Process Flow. In the Previous article, we saw the first three parts of the Battery Pack Manufacturing process: Electrode Manufacturing, Cell Assembly, Cell Finishing. Article Link In this article, we will look at the Module Production part.
Connecting the BMS: B- Terminal: Connect to the main negative (-) terminal of the battery pack. B+ Terminal: Often already connected internally; check your BMS specifications. B1 (or B0): Connect to the most negative point (first cell's negative terminal). B2, B3,: Connect sequentially to the positive terminals of each cell in series.
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After ensuring all your connections are secure and insulated: Cover the Battery Pack: Place the assembled battery pack inside the appropriate shrink wrap tubing. Heat Application: Use a heat gun or lighter to shrink the tubing around the battery pack. This will help secure the cells together and provide a protective outer layer.
Labeling: Mark the battery pack with important information like voltage, capacity, and safety warnings. After ensuring all your connections are secure and insulated: Cover the Battery Pack: Place the assembled battery pack inside the appropriate shrink wrap tubing.
Verify that individual cell voltages are within the manufacturer's specified range. Charging Test: Begin charging the battery pack and monitor the BMS operation. Discharging Test: Connect a load to the battery pack and observe the discharge process. Balance Test: Ensure the BMS balances the cell voltages during charging.
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